Spec Sheet:

Wire & Cable Deployment

Composite Carbon Rod


Composite Carbon Rod

The composite rod is a 15mm diameter composite carbon rod which deploys the fibre optic strands or cables securely into the hostile downhole environment.  The rod carries 2 multi-mode strands and 4 single mode strands enclosed in a stainless steel tube.  The composite is made of longitudinal carbon fibres bound together in a polymer matrix.  It is light and extremely strong (10 tons in tension) while being chemically stable and compatible for service in all normally found well fluids.

The rod is manufactured in a tightly controlled continuous process to achieve consistent properties over the typical finished length of 6,200m (~20,000ft).  The rod is semi-stiff and has no “memory”, which means it can be coiled on a drum (either 4.2m or 3.5m diameter are used), but when uncoiled it will straighten without trying to hold its previous bend like steel coil tubing.

The rod is stiff enough to be pushed out into the horizontal sections of wells until frictional forces cannot be overcome.  The reach limits are determined by the internal diameter of the pipe, the condition and roughness of the internal surface and the amount of debris in the hole. We routinely simulate the expected horizontal reach of the rod by running the Cerberus software model which predicts when the available push (compressive load) from surface will be unable to overcome the frictional resistance and the rod lock-up in a similar manner to coil tubing.

The carbon rod has been tested for compatibility with 15% HCL acid wash and with scale inhibitor chemical cocktails, which offers the possibility of real-time simulation monitoring while these treatments are bull-headed from surface, to confirm the effectiveness of any diversion methods employed and that the fluids are being delivered to their target zones correctly. 


TECHNICAL SPECIFICATIONS

Item

Specification

Note

Composition of carbon rod

Carbon fibre reinforced polymer

Suitable for an oil/gas well environment

Diameter

15 mm

 

Length

Up to 6600 meters

 

Weight in air

280 Kg/Km

 

Tensile load capacity

>10,000 Kg

 

Compression load capacity

500-1000 Kg

Depends on well diameter

RIH/POOH speeds

0-40 meter/minute

 

Fibre Optics within the carbon rod

2 x Multi-mode
4 x Single-mode 

 

Operating temperature rating

150 oC Maximum

135 oC Maximum if horizontal

Operating pressure rating

10,000 psi

 

Chemical Resistance

H2S, HCL, CO2 and Scale Inhibitor

 

The Composite Rod is a product of Ziebel. 

 

Photo credit: Ziebel

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